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AFE Bladerunner EGR Cooler with Gaskets for 2004-2007 Ford 6.0L Powerstroke 46-90077

Part# 46-90077 l UPC# 802959461815
$377.46 Now $343.15
Qualifies for FREE SHIPPING

AVAILABILITY: Ships from Manufacturer


Not Available to Ship to California



Product Description

The Bladerunner EGR Cooler represents the next generation in EGR Cooler design. The Bladerunner EGR Cooler is a square body direct replacement for 2004 through 2007 Ford Super Duty trucks with the 6.0L Powerstroke diesle engine. This is not some junky remanufactured EGR Cooler, either. AFE builds this all new system from 100% stainless steel components, with TIG welding rather brazing for added reliability.

Key Features

  • 100% TIG Welded Stainless Steel
  • No Core Charges or Core Exchanges
  • Direct-Flow Design
  • Larger Diameter Flow-Through Tubes
  • Gasket Kit Included



The cooler utilizes larger than OE diameter tubes with a thicker wall to reduce clogging, extend life and resist failure. The unit is TIG welded and pressure tested at the factory. Seven large diameter flow-through tubes resist clogging, resulting in extended life of the cooler. The heat exchanger tube wall thickness is more than twice as thick as the OE unit.