Hypertech Max Energy Power Programmer for 2003-2005 6.0L Ford Powerstroke
| Item Number | HYP42002 |
| Price |
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Max Energy Tuning extracts every bit of energy possible out of every molecule of fuel giving you more miles at part-throttle and more power at wide-open throttle. In order to increase engine efficiency, horsepower and torque, the experienced engineers at Hypertech first optimize the spark and fuel curves point by point over the entire rpm band. With the additional power and optimized transmission functions, drivers use less fuel to accelerate and maintain cruising speeds without the torque converter un-locking and transmission down-shifting to a lower gear. The results are maximum power and fuel mileage.
Performance Gains for Ford Trucks, Vans and Excursions with 6.0L Powerstroke
- Stage 3: +115HP +200TQ
- Stage 2: +80HP +131TQ
- Stage 1: +37HP +64TQ
Click Here to See a Dyno Chart
h3. Performance Gains for Ford Econo-Line Van with 7.3L Powerstroke
Max Energy Power Programmer Features
- Hypertech Power Tuning
- Top-Speed Limiter
- Speedometer Calibrator
- Cooling Fan “On/Off” Temperatures
- Return To Stock Or Change Option Settings
- Automatic Transmission Adjustments
- RPM “Rev” Limiter
- Read & Clear Diagnostic Trouble Codes(DTCs)
- Internet Updateable
Hypertech Power Tuning
- Three stages of Power Tuning are available. Even the highest power level, Stage 3, maintains safe EGTs while towing the maximum weight specified by the vehicle’s manufacturer. No other tuner offers this level of power for towing. Hypertech’s low EGTs, proper transmission shifting and superior tuning that doesn’t require de-fueling, gives the Max Energy Power Programmer the performance advantage.
Top-Speed Limiter
- Automobile manufacturers limit a vehicle’s top-speed to match the speed rating of the factory-installed tires. If you have installed tires that have a different speed rating, the Max Energy allows you to raise or lower the vehicle’s top-speed limiter to match the speed rating of the newly installed tires. A tire’s speed rating for maximum safe speed under perfect conditions is marked on its sidewall. Always obey all traffic laws when driving and only use this feature for off-highway competition in sanctioned events.
Speedometer Calibrator
- If you’ve installed tires that are larger or smaller than original equipment tires, or if you have installed a ring and pinion gear set with a different rear gear ratio, the Max Energy allows you to re-program for correct speedometer and odometer readings, as well as correct part-throttle shifting. The vehicle’s computer calculates your vehicle’s speed based on the diameter of the stock tires. If you’ve installed taller or shorter tires, or changed the rear gear ratio, the vehicle’s computer doesn’t know how fast your vehicle is going. As a result, the automatic transmission may not shift correctly and the speedometer readings will not be accurate (as required by law).
Cooling Fan “On/Off” Temperatures
- The Max Energy allows you to adjust the “on/off” temperatures of your vehicle’s electric cooling fans to match a lower temperature thermostat, such as a Hypertech PowerStat. A low-temperature thermostat produces a cooler, denser intake charge, is less likely to detonate under heavy loads and allows the engine to make more power.
Return To Stock Or Change Option Settings
- Hypertech’s Max Energy downloads and saves the stock tuning program, then uploads your customized Power Tuning program. Before taking your vehicle into a dealership for service, always return the vehicle’s computer back to the factory programming. Once you have the vehicle back from the dealership, reinstall the Max Energy Power Programming as before. The Max Energy can only be used on one (1) vehicle at a time, so if you sell your vehicle or want to use it on a friend’s vehicle, simply return your vehicle to the stock tuning program and you may then use the programmer on another vehicle that is covered in the same part number.
Automatic Transmission Adjustments
- Increase shift firmness to maximize performance or when towing, to reduce clutch slippage and transmission oil temperatures. That means longer transmission life. However, this feature must not be used If you have installed an aftermarket shift kit. The Max Energy allows you to raise or lower the shift points in 100 RPM increments for maximum performance, quicker acceleration, and better 1/4-mile times. With the Max Energy Power Programmer, you have the ability to customize the shift points for every gear. Optimizing each shift point can definitely improve performance.
RPM “Rev” Limiter
- In today’s vehicles, the on-board computer controls maximum engine rpm. The stock computer is programmed to shut down the engine when it reaches its red-line. But if you have modified your vehicle to increase its high-speed performance, more rpm means more power. When you shift gears with the stock rpm limit, the engine falls back to below the peak of its horsepower curve. When you extend the engine’s rpm range with the Max Energy Power Programmer, your engine has more power available after gear changes. By adjusting the maximum rpm to keep the engine in the “sweet spot” of its power curve, you can increase the average horsepower that accelerates the vehicle.
Read & Clear Diagnostic Trouble Codes(DTCs)
- If you get a “check engine” light or “service needed” message, the Max Energy will allow you to read the code and gives you the ability to clear the code and turn the “check engine” light off. You can then make the necessary repairs to prevent the light from coming back on.
Internet Updateable
- The Max Energy Power Programmer comes with a USB cable and a CD containing software to enable quick updates over the internet. If your vehicle has a new calibration not available when your Max Energy Power Programmer was manufactured, it is possible that you will see a “Cal not found” message on the Max Energy screen. If this occurs, you can simply update your Max Energy with the correct new calibration via the internet. Simply connect the Max Energy (using the provided USB cord) to your computer and go to www.hypertech.com. Then click on the Support button to get update downloads. You can also get the update downloads using the CD which also contains an installation video and a printable version of the instruction manual.
Hypertech Max Energy Power Programmer HYP42002 will work with:
2003-2005 – ALL FORD TRUCKS, VANS and EXCURSIONS WITH 6.0L POWERSTROKE DIESEL ENGINE.
COMING SOON!
In the meantime, check out our other Parley’s Diesel Product Installation Videos

The knowledge and skill of the Hypertech team is their most valuable asset. Their staff of engineers and technicians has degrees in a variety of disciplines, including electrical engineering, computer science, and mechanical engineering. Hypertech people know computers from the inside out! The Hypertech team is passionate about performance and their team members have racers, hot rodders, and performance trucks for towing on weekends.
Hypertech is the technology leader in high-performance engine tuning computer-controlled vehicles. Electronic engine controls have evolved rapidly since their introduction in the early ’80s. Hypertech has kept pace with these rapid advances in technology by developing power tuning products that take advantage of the capabilities of these electronic controls. Early automotive computers used replaceable PROMs or “chips” to calibrate the Electronic Control Module (ECM) for a specific engine, powertrain, and vehicle combination. Hypertech created the original Power Chips to recalibrate these electronic “brains” for improved performance.
Later generations of Electronic Control Units (ECU) eliminated calibration chips. Instead, engine tuning information is stored in the unit’s programmable memory. In addition to controlling basic engine functions, microprocessors now monitor and govern a wide range of systems, including the transmission, brakes, instrument panel, emission controls, and heating/air conditioning. For comparison, the code stored in an early chip would fill one page; now a typical ECU contains more than 1,600 pages of code!
Hypertech created the Power Programmer to access this “flash” memory and download the Hypertech Power Tuning program directly into the ECU’s programmable memory.
In addition to controlling engine functions such as air/fuel mixture, spark timing, and maximum rpm, these highly evolved ECUs also regulate transmission shift points and firmness, limit top speed, and display speedometer and odometer readings. Hypertech’s engineers were able to use these capabilities to provide additional features for enthusiasts. The Power Programmer is much more than a tuning chip – it is a self-contained automotive tuning computer. The Power Programmer automatically installs the powerful Hypertech tuning program. It also allows enthusiasts to access and reprogram the vehicle’s computer to function properly with aftermarket components such as non-stock wheels, tires, and rearend ratios. A Hypertech Power Programmer is really the most powerful and versatile tool a performance enthusiast can own!
Links
- Manufacturer Product Web Page
- Manufacturer Product Manual
- Manufacturer Product Support
- Manufacturer Warranty
Manufacturer Contact Info:
901-382-8888
Hypertech
3215 Appling Road
Bartlett, TN 38133-3999
This product is returnable.
Standard Parley’s Diesel Performance Return Policy applies.






